All-in-one | Advanced packaging technology. Sustainable by design.

From prepress to finishing, our in-house packaging production enables precise, scalable, and certified sustainable packaging solutions – tailored to your product, your market, and your timeline.

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Technology

From artwork to finished custom packaging – our integrated in-house production delivers speed, accuracy, and full control.

Prepress

We use Hybrid Software to automate prepress workflows, ensure error-free artwork, and simulate color results. Our prepress process eliminates delays and guarantees print-ready files – every time, for all printed packaging formats.

  • Hybrid automation
  • Error-free artwork checks
  • Print-ready files every time
  • Epson proofing and color simulation
  • Built for quality, speed, and consistency.
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Flexographic Printing

We offer versatile flexographic printing with both narrow- and wide-web presses.
From short runs to large-scale custom packaging production, we deliver vibrant colors, precise registration, and consistent quality across paper packaging, flexible films, and all other substrates.

  • Narrow and wide-web presses
  • CMYK, Pantone, and metallic inks
  • UV LED and water-based printing for eco-friendly packaging
  • Short- and long-run flexibility
  • Precision, speed, and vibrant results
Close-up of a printing press roller with orange ink patterned with repeated skull designs.

Coating and Lamination

We develop custom multilayer structures – from recyclable packaging coatings to high-performance laminates – engineered for shelf-life, product safety, and eco goals.

  • Custom barrier layers
  • Compostable and recyclable
  • Shelf-life optimized
  • Monomaterial packaging structures
  • Engineered packaging for your product’s needs
Printing machine producing sheets of green and white labels with text and icons.

Finishing and Converting

We finalize packaging with precision slitting, die-cutting, pouch-making, and special finishes. Our converting capabilities adapt to complex forms, tight tolerances, and retail-ready packaging solutions.

  • High-precision slitting and die-cutting
  • Pouch and paper bag converting
  • Window placement and embossing
  • Tight tolerances, repeatable results
  • Tailored finishing for printed packaging that performs
Close-up of a printing or packaging machine with several large white paper rolls on metal rollers.

In-house ink lab and quality testing

Our on-site X-rite system’s ink-formulation lab ensures ink color matching and consistency across printed packaging jobs.

  • Color accuracy using spectrophotometers
  • Oxygen and vapor transmission rates (OTR and WVTR)
  • Seal strength, heat-sealability, and tear resistance
  • Reliable, repeatable production documentation
  • Essential for certified FSC certified packaging solutions in regulated industries

Color calibration device scanning a test print with color bars and swatches.

Engineering innovation and custom machine building

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Leoprint develops and customizes flexographic printing and lamination equipment through our in-house engineering team, specializing in mechanical design using advanced CAD software.

  • Heat-sealable paper packaging
  • Paper-face flexible packaging with transparent windows
  • Hybrid lamination lines for flexible materials
  • Patented easy-opening systems
  • UV LED drying integration for energy efficiency
  • Proprietary modules not available elsewhere

Eco-efficient, certified packaging production

Our processes are optimized for sustainability – from materials and inks to energy use and waste reduction – without compromising quality or flexibility.

  • Solvent-free inks and water-based printing for eco friendly packaging
  • UV LED curing for energy efficiency
  • Optimized job setup to reduce material waste
  • FSC certified packaging, ISO, and IWAY standards
  • Supporting recyclable packaging, compostable packaging, and monomaterial packaging structures

Product label showing recycling and environmental certifications including Blauer Engel, FSC, and RAL with text about 80% recycled plastic foil and minimum 40% recycled plastic content.
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Solutions

Two packets of ETNO green tea with citrus flavor, featuring green and yellow packaging with lemon illustrations and a white ETNO tag.
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Challenge:
Replace non-recyclable tea envelopes without changing the look or slowing down Ima C28 lines.

Hand placing an orange puzzle piece into a grey puzzle with three connected pieces.

Solution:
Developed a recyclable, heat-sealable paper that matched original appearance and sealed at full speed.

Bar chart with four ascending bars and an orange upward arrow indicating growth.

Impact:
• Sustainability: Recycable paper structure
• Efficiency: Maintained high-speed packing
• Consistency: Original look and feel preserved

Rolled black plastic garbage bags with a white label featuring blue and orange text, including 'Plus Premium' and 'Made in Germany'.
Icon of a person climbing ascending bar chart with an orange gear symbol above the highest bar.

Challenge:
Create an easy-open feature for tightly wrapped banderoles without damaging product or adding complexity.

Hand placing an orange puzzle piece into a grey puzzle with three connected pieces.

Solution:
Engineered reliable opening with glue deactivation + FSC-certified paper to enable effortless unwrapping.

Bar chart with four ascending bars and an orange upward arrow indicating growth.

Impact:
• Usability: Improved consumer experience
• Sustainability: Fully eco-certified materials
• Differentiation: Unique market feature

Close-up of a green Intersurgical respiratory system reservoir bag with a purple label on a white background.
Icon of a person climbing ascending bar chart with an orange gear symbol above the highest bar.

Challenge:
Provide ultra-reliable label adhesion for curved and sensitive respirator mask surfaces in high-risk use cases.

Hand placing an orange puzzle piece into a grey puzzle with three connected pieces.

Solution:
Produced precise, high-tack labels using durable material, with ±0.1 mm tolerance.

Bar chart with four ascending bars and an orange upward arrow indicating growth.

Impact:
• Precision: Secure fit and perfect alignment
• Safety: Withstood use in critical environments
• Durability: Holding under pressure and handling

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Let’s create packaging that makes a difference

Whether you’re launching a new product or improving existing packaging, our team is ready to help you find the perfect solution — from concept to delivery.