Icon representing technical challenge and complex packaging requirements.

Technology

From artwork to finished custom packaging – our integrated in-house production delivers speed, accuracy, and full control.

We utilize Hybrid Software specifically configured for packaging automation. Our closed-loop workflow simulates final print results (GMG/Epson proofing) to validate artwork for runnability and ensure strict adherence to ISO 12647-6 standards before production begins.

Hybrid automation
Automated error detection
Print-ready files every time
Epson proofing and color simulation
ISO 12647-6 standard compliance

Automated packaging prepress at Leoprint using Hybrid Software and ISO 12647-6 standards for color precision.

High-Definition Flexography (HD Flexo) Our manufacturing floor operates both narrow and wide-web flexo lines capable of printing up to 10 colors in a single pass. We specialize in water-based ink systems, delivering food-safe, solvent-free packaging without compromising print density or scratch resistance on paper and flexible films.

Narrow and wide-web presses
CMYK, Pantone, and metallic inks
UV LED and water-based printing
Short- and long-run flexibility
Validated for Paper, PP, PE, and Alu-foil

Advanced HD Flexo printing line at Leoprint for narrow and wide-web packaging with water-based ink systems.

Moving beyond standard lamination. We operate specialized lines for water-based dispersion coating, creating fully repulpable mono-materials with functional barriers (Moisture/Grease/Oxygen). We also engineer custom water-based adhesive laminates for high-performance duplex structures.

Plastic Replacement (Dispersion Coating)
Compostable and recyclable structures
Shelf-life optimized
Monomaterial packaging structures
Water-based adhesive lamination

Specialized line for engineered multi-layered barrier coatings and plastic-free recyclable mono-materials.

The final step ensures runnability on your lines. Our capabilities include registered cutting for wrapping sheets, high-speed die-cutting ("kiss-cut") for labels, and automated pouch forming. We guarantee tight tolerances for seamless integration into your packing equipment.

High-precision slitting and die-cutting
Pouch and paper bag converting
Window placement and embossing
Tight tolerances, repeatable results
Registered sheeting & Kiss-cut accuracy

Precision converting equipment at Leoprint for registered cutting and high-speed kiss-cut label accuracy.

In-house Ink Lab & Validation

We don't guess—we formulate and validate. Our internal lab utilizes X-Rite spectrophotometers to ensure Delta E < 2.0 color consistency. Crucially, we validate packaging performance in-house: measuring seal strength for mechanical integrity and utilizing OTR & WVTR analyzers during material development to verify essential barrier properties against oxygen and moisture.

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OTR & WVTR barrier analysis
Seal strength testing
Custom ink formulation
Strict viscosity control
X-Rite color management (Delta E < 2.0)

Precision color management at Leoprint: X-Rite spectrophotometer validation for Delta E < 2.0 consistency.

Custom Machine Engineering (R&D)

Leoprint engineering team performing OTR and WVTR barrier analysis for high-performance packaging validation.

When standard equipment falls short, we build our own. Our in-house engineering team designs and retrofits proprietary modules to solve specific packaging challenges. This includes our patented Easy-Open systems for banderoles, specialized heat-seal paper retrofits, and hybrid lamination setups unavailable elsewhere.

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Proprietary machine modules
Patented Easy-Open systems
Heat-seal paper retrofitting
Custom lamination setups
Rapid prototyping capabilities

Eco-Efficient Manufacturing

Sustainability starts on the factory floor. We operate a LEAN manufacturing model focused on minimizing waste and energy consumption. Our facility features solvent-free cleaning systems, advanced energy recovery from drying units, and a closed-loop trim recycling process, ensuring a reduced carbon footprint for every produced unit.

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