The sustainable bridge to high-performance recyclable packaging. We transform standard paper into functional substrates for plates, cups, and straws.

Technical schematic of Leoprint's multi-layered water-based barrier coating matrix on a paper substrate, designed to replace PE and wax for full recyclability.

High-performance barrier matrices for repulpable paper products.

We offer specialized toll-coating and conversion services for manufacturers seeking to eliminate non-recyclable materials. Our water-based dispersion technology provides a robust functional barrier while ensuring the final product remains fully repulpable.

Why our coating technology is superior for conversion:

  • Precision Structured Matrix: Instead of applying one thick, unstable layer, we utilize an integrated functional matrix. This creates a stable coating that prevents paper deformation (twisting) during high-speed conversion.
  • Optimized Sealing Window: Our heat-seal layers are engineered to mimic polyethylene performance. Because the coating is uniform and thin, heating is highly efficient, allowing operation across a wide temperature range.
  • Machine Runnability: We adapt raw material parameters to your specific machines. Our 'plug-and-play' solutions ensure speed is never compromised by slipperiness or thickness fluctuations.
  • Integrated Solutions: Beyond coating, we provide full slitting, sheeting, and die-cutting services, delivering ready-to-use substrates for sustainable plates, cups, and straws.

Target market

Disposable plate, paper cup & container converters, sustainable straw producers, flexible packaging manufacturers and brands transitioning away from wax/PE structures.

Product details

  • Water-based Dispersion (Aqueous)
  • Superior recyclability vs. Wax/PE
  • Grease (KIT), Moisture Barriers, Heat-Seal  
  • Kraft, Testliner Substrates, Graphical papers

Sustainability and Certifications

Forest Stewardship Council (FSC) logo certifying sustainable raw material sourcing and chain of custody validation for paper packaging.

FSC® - certified paper available on request (license number FSC-C132885)

Universal recycling symbol (Mobius loop) indicating material recyclability and compliance with circular economy waste management standards.

Recyclability

Usage benefits

Wax & Plastic Replacement

Eliminates recycling issues associated with wax ("stickies") and plastic separation, enabling a 100% paper recovery stream.

Functional Precision

Tunable barrier levels (MVTR, OTR, KIT 1-12) engineered to match your specific product requirements, from bakery to frozen goods.

Heat Stability

Superior thermal resistance compared to wax, preventing migration or barrier failure in hot-food applications.

Full Conversion

End-to-end service: Coating -> Slitting -> Sheeting -> Die-cutting under one roof.

Gallery

Discover our other packaging products and solutions

Leoprint block bottom (SOS) paper bag mockup with window, showcasing structural stability for retail shelving.
Block Bottom Paper Bags (SOS)

Reinforced SOS paper bags with a rectangular base. Engineered for structural integrity and premium brand positioning via Cold Foil and Soft Touch finishes.

Sustainable heat-sealable paper tea envelope and hard tag mockup, engineered for seamless high-speed runnability on IMA, Teepack, and Fuso packing lines.
Recyclable & Compostable Tea Envelopes and Tags

High-performance heat-sealable paper and bio-laminates engineered for IMA, Teepack, and Fuso lines. Validated for 300+ PPM runnability and aroma protection.

Leoprint blank label rolls mockup for logistics and thermal printing, representing high-volume industrial identification solutions.
Blank Thermal & Laser Labels

High-sensitivity logistics labels engineered for 100% scanability and extended printhead life. Optimized for Zebra, Sato, and Datamax printers.

Our work | Discover our sustainable packaging solutions engineered for performance and aesthetics

Leoprint high-performance barrier paper bags for aroma protection with premium tactile shelf appeal.
Recyclable paper bags with luxury appeal

Proving that mono-materials can look premium. We engineered a protective barrier coating that maintains shelf-life while allowing for intricate, vibrant flexo printing.

Leoprint Recyclable dry food flow wrap packaging matching legacy material mechanics for zero speed loss.
Recyclable dry food packaging for flow wrap

A recyclable paper alternative (PAP 22) that matched the mechanics of legacy plastic films, requiring zero speed loss or expensive machine modifications.

Leoprint recyclable premium PAP 22 barrier paper for Birchall tea envelopes with vibrant high-definition print.
Precision Barrier Paper for High-Speed Lines

Replaced plastic with a recyclable barrier paper engineered to run flawlessly on fast packing machines without compromising the premium tactile feel.

Let’s create packaging that makes a difference

Whether you’re launching a new product or improving existing packaging, our team is ready to help you find the perfect solution — from concept to delivery.

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